Applied operational optimization

Complex decisions and processes. Solved optimally, in minutes.

We design and implement advanced software solutions integrating mathematical optimization, artificial intelligence, data engineering, and advanced analytics. Our solutions enable scenario simulation, sensitivity analysis, and better decision support — with results validated across real industries.

See our solutions Contact us See interactive demos

Results in production

Real numbers. Real operations.

-0%

in process reconciliation costs

Agro-industry

-0%

in production planning costs

Agro-industry

+0%

in sales at stores with shift optimization

Retail

-0%

in labor cost with better demand coverage

Retail

hours saved per year in production planning

Agro-industry

Results from real implementations. Impact varies depending on each operation's starting point.

How we work

We build both the model and the software that runs it.

Every operation has unique constraints, data, and objectives. We design proprietary mathematical models and also the web platform that integrates data, master data management, and scenario execution. Your teams can tune parameters, run simulations, and operate an end-to-end solution in production.

We understand your operation

We connect your data

We build the model

We deploy and measure

Verticals

Industries where we have created impact

Agro-industry

Fruit exporters and packing

Process ReconciliationShift PlanningWeekly PlanningChurn PredictionLine Output OptimizationRaw Material SegmentationBox Building

See solutions ->

Retail

Staffing and shift optimization

Shift Optimization

See solution ->

Logistics · Manufacturing · Fishing · Your industry? -> Let's talk

Process Reconciliation

Operational

Optimal box flows between processes

At the end of each shift or day, and within the business's own constraints, it automatically reconciles flows between exporter processes to match reference curves (quality, unitec, etc.).

-50% in reconciliation process cost.
Hundreds of team hours freed up per year.
More consistent decisions to balance inter-process flows.

Antes

Proceso A: 62% export

planilla 4-5 horas

Proceso B: 71% export

Despues

Proceso A: 65%

modelo ~1 hora

Proceso B: 65%

Production Planning

Operational

Shift planning aligned with orders

Using orders, available raw material, plant characteristics (lines, capacities), and constraints (certifications, regulations, client lists), it assigns lots to lines and shifts to maximize expected order fulfillment value.

-50% process cost savings.
Thousands of hours freed up each year.
Shifts better aligned with committed demand.

Weekly Planning

Operational

Full visibility to anticipate critical decisions

With orders, weekly raw material estimates, and plant characteristics, it defines which fruit is processed each shift, which boxes will be produced, which demand will go unmet, and which supply has no destination.

Weekly visibility to anticipate bottlenecks and reallocate before it's too late.
Early identification of orders that cannot be completed on time.
Visibility over supply with no destination, enabling timely commercial decisions.

Vista semanal de producción

Pedido C

Pedido D

Pedido A

Pedido B

Cubierto Riesgo Sin destino

Permanencia estimada

T-04187%

T-11863%

T-20338%

T-31721%

Alta permanencia Riesgo de fuga

Churn Prediction

Operational

Seasonal worker churn prediction

Uses attendance history, retention patterns, and operational context to anticipate seasonal worker attrition and trigger early recruiting and workforce actions.

Stronger staffing continuity during critical peak weeks.
Lower attrition of key workers when load is highest.
More effective hiring by prioritizing profiles with higher retention probability.

Line Output Optimization

In Testing

Production line output optimization

Optimizes not only lot-to-line assignment, but also which outputs to assign by size range, in what sequence, and with what product mix at each time window.

More robust production sequencing under changing availability.
Sharper output decisions by size range, timing, and commercial destination.
Higher demand fulfillment with less day-to-day operational friction.

Secuenciación por calibre

L1-S1

26-30

33-35

30-32

L1-S2

30-32

26-30

33-35

L1-S3

33-35

26-30

L1-S4

30-32

33-35

26-30

Curva de calibre estimada

Lote CSG-418 · Actualización: hoy

<26

26-28

30-32

33-35

36-40

>40

% exportable estimado72%

Raw Material Segmentation

In Implementation

Raw material characterization and segmentation

Continuous-learning model that estimates size curve and exportable percentage by CSG at lot level, updating daily from real operational outcomes.

More reliable projections for production and commercial commitments.
Earlier lot segmentation for better destination decisions.
Progressive reduction of forecasting error as the model learns.

Box Building

In Implementation

Optimal day-by-day box planning

Each day, based on the 7-day rolling plan, defines which box types to build and in what mix, considering raw material availability, box demand, machines, heads, inventory capacity, and current stock.

Higher packing productivity with executable shift-level plans.
Fewer breaks caused by demand-capacity-inventory mismatch.
Better daily execution under real plant constraints.

Plan óptimo por turno

5kg-cartón

maleta

mini-bin

maleta

10kg-plástico

5kg-cartón

mini-bin

5kg-cartón

10kg-plástico

5kg-cartón maleta 10kg-plástico mini-bin

810121416182022

Retail

Pilot Done

Shift optimization with dual impact

The solution simultaneously addresses two objectives that are usually managed separately: reducing cost and increasing sales.

+7%

sales in stores implemented

-30%

labor cost

Our capabilities

End-to-end. From raw data to a system in production.

Mathematical optimization

Mixed-integer linear programming and exact methods aimed at finding the highest-value solution for your operation — not approximations or heuristics.

Artificial intelligence

Predictive models and machine learning for demand forecasting, classification, and operational pattern detection.

Software development

We build the web system, APIs, and operational flows that integrate models, master data, and scenario execution in one platform for end users.

Data engineering

Integration with ERP, sorters, and legacy systems through pipelines that clean, transform, and synchronize data for daily operation and scenario simulation.

Visualization

Dashboards and interfaces that make model outputs interpretable. Teams see the plan, not abstract variables.

Analytical engineering

Metrics design, impact measurement and continuous improvement to ensure sustained value in operation.

All of this in one team, coordinated to deliver an end-to-end solution: model, software, data, and production operation.

We do one thing. We do it very well.

Proprietary models, not licenses

We do not resell third-party software. Every model is built from scratch to capture your exact operational logic.

Real industry knowledge

We understand operations from the inside: packing processes, labor law and commercial constraints.

Solutions in minutes

We make sure solvers deliver answers in minutes, not hours, so planning is never the bottleneck.

Integration, not disruption

We connect to what you already have. We do not replace your ERP or alter your workflow.

Testimonials

What people who work with us say

Sebastián Araya
Planning Assistant Manager - Export Division
“
We are very pleased with the impact of this solution. We not only managed to reduce hundreds of hours of operational and manual workload, but we transformed the dynamics and mindset of our teams. The web platform makes complex analysis simple: we can adjust parameters and run the model as many times as needed until we find the optimal result. We went from focusing on the process to focusing on making the best decisions to meet business objectives.

Cristóbal Quiroz
Head of Process Development & Optimization
“
More than a vendor, Dataforge is a partner that truly understands our business. Their commitment enabled us to transform our planning into an optimized, data-driven process. We fully trust this alliance to lead the future technological developments of our company.

How we start

We evaluate together whether there is a real opportunity

Diagnostic questionnaire

You complete a short form about your process, systems and volumes to validate fit before meetings.

Business case analysis

We meet to understand the challenge, estimate the solution's potential value, and confirm whether a clear opportunity exists.

Tailored proposal

If there is a clear opportunity, we prepare a proposal with scope, timeline and pricing adapted to your operation.

Tell us about your operation

Fill out the form and we will get back to you by email to schedule a conversation.

We will reply by email to arrange a first conversation.

FAQ

Frequently asked questions

Got 45 minutes? We’ll put real numbers on your case — no commitment required.

We review your operation, assess your data, and size the potential impact together. No upfront investment. No generic proposal.

Book a meeting ->